This research aims at examining the feasibility of reusing the waste plasma spray coating powder that is collected during the plasma spray coating on piston rings. This coating process is used to improve the properties, wear resistance, corrosion resistance and provide protection against the high working temperature of piston rings. During the coating process apart from the powder-coated on the substrate, there is plenty of wastage that occurs in the plasma chamber. Our research mainly aims at reusing this waste powder without compromising the quality of a piston ring. Resource management was the main aim of this research, as a waste powder from the spraying process is reused and experimentation like x-ray fluorescence analysis, twisting fatigue, exfoliation, and microstructure analysis test has to be undertaken to analyze the piston rings to check its properties.