Progressive die performs a series of operations in a single die at two or more workstations. There are given finish part at each stroke of press machine. Design and development of progressive die are one of the important phases in sheet metal manufacturing. The small error at any work station can induce heavy manufacturing losses through die failure, part geometry distortion, and production risk. This research deals with designing a progressive die, simulating the blanking. While mass production is made possible by tooling, the principal tools themselves cannot be mass produced. Tool making, and especially die making, is one of the few activities connected with the automotive and non-automotive industry in which there has not been a general substitution of machinery for basic skills. These tools are custom-made, one-at-a-time by skilled artisans who patiently and precisely machine, finish, and construct complicated devices. Only one die, or set of dies, is needed for the manufacture of many thousands, and sometimes millions, of automobile fenders or hoods of a given design. The one-of-a-kind characteristic of the tooling industry accounts for enormous differences in management and capitalization strategies, and the skills, machinery, and technology amenable to tool making and mass production.